The toolmaker Siebenwurst uses injection molding simulation to optimize part design and production processes in its routine workflows. Among other things, Simcon’s software ensures the quality and dimensional accuracy of the plastic frame for the first series-produced injection molded e-bike.

Controlling Complex Development and Manufacturing Processes, Using Simulation

Spritzgießen

Kunststoffverarbeitung: Verfahren

Composite-Halbzeuge

Halbzeuge und Zwischenprodukte

Kunststoff-Halbzeuge

Spritzgießwerkzeuge

Kunststoffverarbeitung: Maschinen und Komponenten

Werkzeuge für die Kunststoffverarbeitung

Verbundwerkstoffe / Werkstoffverbunde

Kunststoff Werkstoffe

Dienstleistungen

Werkzeug-, Formen- und Modellbau

Spritzgießsimulation

Software

Simulation

A Bike Frame from an Injection  Molding Machine

At the 2019 K fair, Arburg and Simcon showcased a filling process proceeding in real-time, as a 3D animation, on the display of a machine control panel, for an example of sunglasses, made of PA12. All that was needed to prepare this, was to load the simulation model, as well as the geometry of the part, directly onto the machine controls. This sounds almost too easy to be true. Right?

Interview with Eberhard Duffner and Paul F. Filz by the Magazine Kunststoffe

Doriat, Clemens, Dr.

Interview

SIGMA Engineering GmbH is a 100% daughter company of the technology and market leader in casting simulation located in Aachen, Germany, (<span class="webadresse">www.magmasoft.de</span>). Owner managed and fascinated by technology we make modern polymer forming processes transparent. With our simulation product SIGMASOFT® our customers optimize plastics parts and injection molds as well as production conditions of thermoplastic-, elastomer-, thermoset- or MIM/CIM applications.

SIGMA Engineering GmbH  

https://www.sigmasoft.de

Auswerte- und Analysesoftware

Beratung und Consulting

Ceramic-Injection-Moulding, CIM

Kunststoffverarbeitung

Lohnfertigung

Logistik Software

Logistiksysteme Software

Medizintechnik

Produkt- / Formteildesign

Produktentwicklung(sprozess)

Qualitätsmanagement

Prozesssimulation

Prozessvisualisierung

Automatisierungstechnik

Qualitätssicherung

Rheologie

Werkstoffprüfung

Messtechnik

The switchover process from the injection phase to the holding pressure phase is frequently the cause of reduced part quality in injection molding.

Phaseless Process Control Should Revolutionize the Switchover Process

Steuern, Regeln

Mess- / Regel- und Prozessleittechnik

Prozessautomation

Mess-, Steuer- und Regelgeräte

Qualitätssicherung Kunststoff

The Switchover Problem and  its Consequences

Anyone seeking to replace a metal component by a plastic one, to reduce the number of component parts from eight to three and simultaneously cut both the weight and manufacturing costs needs to take great care to ensure that all specifications are met – especially if the component is used in a hot gearbox and is subject to high mechanical stress.

Production-Ready Plastic Shifter Fork Offers a Maximum of Functional Integration

Kohlenstofffasern / -matten

Verstärkungsstoffe

Produktentwicklung (F+E)

Innovationsentwicklung

Wirtschaft

Innovationen und neue Technologie

Inserttechnik

Hybrid-Spritzgießen (Metall / Kunststoff)

Replacing Metal in the Gearbox

Starting with the systematic design of manufacturing processes and the precise simulation of part manufacture, through smart tooling technology and sophisticated melt guidance, to efficient mold temperature control, numerous exhibitors have many innovations in the field of tooling technology on offer at K 2019.The current debates concerning marine pollution as well as anthropogenic climate change and its consequences seem to be having an effect at this world-leading trade show for plastics processing in Düsseldorf, Germany. A number of companies are noting the growing customer interest in sustainable, carbon-neutral and resource-efficient modes of production, and offering products and services intended to satisfy this interest.

Resource-Efficient and Environmentally Friendly Products Are the Trend in  Tooling Technology

Werkzeuginnendrucksensoren

Sensoren / Messwertaufnehmer

Temperiergeräte

Gießanlagen

Temperiertechnik

Normalien für die Kunststofffertigung

Normalien

Heißkanalsysteme

Komponenten für die Kunststoffverarbeitung

Kaltkanalsysteme

Exhibitors See Green

The injection molding simulation becomes more comprehensive and precise, starting with the material data up to the prediction accuracy. As this year’s Moldflow User Meeting has shown, Autodesk Moldflow can link with more and more CAD programs, significantly increasing the benefits of predictive results.

The Future of Simulation: Questions and Answers at the Moldflow User Meeting “Connect!”

Vernetzung / Cloudlösung für die Kunststoffverarbeitung

Industrie 4.0

Industrie 4.0 für die Kunststoffverarbeitung

CAD Werkzeug-, Formenbau

More Complex Tasks,  More Easily Solved?

HASCO Hasenclever GmbH + Co KG was founded in 1924 in Lüdenscheid, Germany.

HASCO Hasenclever GmbH + Co KG  

https://www.hasco.com

Angießeinsätze

Spritzgießmaschinen

Antriebselemente

Lineartechnik

Maschinenelemente

Armaturen

Mechanische Konstruktionselemente

Drucklufttechnik

Betriebsausrüstung / Betriebsmittel

Beschichten (CVD, PVD)

Chemisches Bearbeiten (Auftragen)

Oberflächentechnik

Beschichtungen

Dichtungen

Druckluftarmaturen

Druckmessgeräte (Gas, Wasser, Dampf)

Messung von Gasen und Flüssigkeit

Edelstähle

Stähle

Metall Werkstoffe

Erodiermaschinen

Werkzeugmaschinen für die spanende Fertigung

Extrusionswerkzeuge

Filter

Konstruktionselemente-Fluidtechnik

Getriebe

Gießmaschinen / Urformen

Maschinen für die spanlose Fertigung

Gleitlager

Lager

Heißkanaltechnik

Messung von Umgebung (Klima)

Heizung

Haustechnik

Hydraulik-Komponenten

Hydraulikzylinder

Fluidtechnik

Antriebe

Induktive Sensoren

Kühlelemente, aktive

Kühlkörper

Elektromechanik

Kupplungen

Linearführungen

Markiersysteme

Messzubehör

Mathematik-Software

Messdatenerfassung und -verarbeitung

Messgeräte

Messgeräte, sonstige elektrisch

Elektrische / Magnetische Messtechnik

Näherungsschalter

Normalien und Heißkanaltechnik

Normteile

Normteile / Normalien

Platten

Pneumatik-Komponenten

Reinigung

Schläuche aus Kunststoff

Schmelzefilter

Kunststoff-Aufbereitung

Schrauben

Spanneinrichtungen

Systemperipherie

Montagetechnik

Spritzgieß-Zubehör und Einzelteile

Stähle, hochfeste

Steuerungen (Hardware und Software)

Temperaturmessgeräte

Tribologie

Umformwerkzeuge

Werkzeuge

Ventile

Verbindungstechnik

Wälzlager

Waschen und Entfetten

Werkzeug- und Formenbau

Werkzeugstähle

Werkzeugwechselsysteme

Werkzeugwechselsysteme, Spritzgieß

Zähler

Mechanische Messtechnik

Zahnräder

Weld lines reduce the strength of injection molded parts – a problem that can hardly be avoided in product development. Therefore, an integrative calculation method was developed at IKV in Aachen, Germany, to predict the weld line strength of amorphous thermoplastics at an early stage. The method was successfully tested for polystyrene.

Prediction of the Weld Line Strength in Amorphous Thermoplastics  by Integrative Simulation

How Strongly Does a Weld Line Weld?

Once again, the K 2019 in Düsseldorf, Germany, lived up to its claim to be the leading trade show for plastics technology. At least in the field of injection molding, there were exciting global innovations to see – if you looked closely.

Injection Molding Trends at K 2019

Schaumspritzgießen

Smart Factory

Energieeffizienz

Mikrospritzgießen

Mehrkomponenten-Spritzgießen

Spritzgießmaschinen, allgemein

Fließpressen

Handling, Handhabungstechnik für die spanende Fertigung

Handling, Handhabungstechnik

Spritzgieß-Sonderverfahren

Elastomer-Spritzgießen

Linearroboter für die Kunststoffverarbeitung

Industrieroboter

Montage-Spritzgießen

Knickarmroboter

Co-Injektion (Barriere-/Sandwich-Spritzgießen)

Ressourcenmanagement

Produktion

Technical Excellence thanks  to Digital Assistance

SIMCON – Our solutions help you make better plastic injection molding decisions, faster – for better parts, molds, and an optimized injection molding process!

Simcon GmbH  

https://www.simcon.com

Analysetools, FEM

The resource-economical determination of an optimized operating point in injection molding is still a challenge. Machine learning offers great potential for re-using knowledge from a flow simulation that has already been generated.