New process technologies, new machines – a selection of what will be on show at Fakuma 2023.

Making its debut at Fakuma 2023 is the next representative of the hybrid Hidrive series with new machine technology: an Allrounder 520 H in the “Premium” performance variant.

16:9

Spritzgießen

Kunststoffverarbeitung: Verfahren

Mehrkomponenten-Spritzgießen

Energieeffizienz

Industrie 4.0 für die Kunststoffverarbeitung

Industrie 4.0

Elektrische Antriebe für Spritzgießmaschinen

Antriebe

Elektrische Antriebe

Spritzgießmaschinen

Kunststoffverarbeitung: Maschinen und Komponenten

Solutions for Injection Molders

This year, the world’s leading trade show K has succeeded in presenting practical solutions for greater resource efficiency on a broad front. A first foray through the trade show grounds.

K 2022 gave numerous practical examples showing visitors how recyclates can be reliably processed with digital aids.

State-of-the-Art Injection Molding Solutions for Greater Resource Efficiency.

State-of-the-Art Injection Molding Solutions at K 2022

Doriat, Clemens, Dr.

Solar / PV

Energieerzeugung

Erneuerbare Energie

Schaumspritzgießen

Temperiertechnik

Messe K-Kunststoffmesse

kunststoffe-international.com

Condition Monitoring / Prozessüberwachung

Instandhaltung

Spritzgießwerkzeuge

Werkzeuge für die Kunststoffverarbeitung

Biokunststoffe

Kunststoff Werkstoffe

Handling, Handhabungstechnik

Automatisierungstechnik

Elastomer-Spritzgießen

Oberflächentechnik

Digitalisierung

Kunststoff-Rezyklat

Silikonkautschuk

Kautschuk / Elastomere

Kreislaufwirtschaft

Compoundieren

Kunststoff-Aufbereitung

It Can Be Done!

Arburg has now packed numerous digital services into an app for smartphones and tablets. Among them: assistance in saving energy.

Via the customer portal, the individual apps – from the Arburg host computer system (ALS) to the ordering function – can also be operated using a smartphone.

Review of the Arburg Anniversary Days from March 8 to 11, 2023

Digitale Transformation

Wirtschaft

Innovationen und neue Technologie

Hydraulik-Komponenten

Maschinenelemente

A Machine Park in the Pocket

The road to the energy-optimized injection molding cell is often stony. A saving plan can be drawn up when there is transparency about the individual consumers.

The most varied measures help to save energy, but not all of them are equally profitable for every company.

Nachhaltigkeit

Umweltmanagement

Transparency as a Basis for  Energy Efficiency

Three solutions for increasing the productivity in the automotive, medical and packaging industries are presented by Tederic at K 2022 with the Neo injection molding machine series. T

The Neo·Ec combines electrical and hydraulic drives.

kunststoffe.de

Polylactid

Thermoplaste

Spritzprägen

Medizintechnik

Medizinprodukte

Applications in Three Key Sectors

The iQ motion control assistance system from Engel optimizes the acceleration phases of mold movements and thus shortens cycle times.

The pressure to work efficiently is huge, especially in the packaging industry. The production of thin-wall containers clearly shows the potential of  iQ motion control to shorten cycle times.

iQ motion control Shortens Cycle Times in High-Performance Injection Molding

Software

Qualitätssicherung Kunststoff

Qualitätssicherung

How about a Little Bit Faster?

PlastiVation Machinery will present a production cell with Neo-E230/e620 electric toggle injection molding machine producing a business card box at Fakuma 2023.

High-performance Tederic Neo-E230 electric toggle injection molding machine.

PlastiVation Launches the Second Generation

Thin wall packaging manufacturers think in terms of efficiency gains in tenths of a second. Every cycle time reduction leads to increased productivity. Another factor influencing part costs is the energy efficiency of the production equipment. In these two key dimensions, Netstal was able to optimize the smallest model in the Elios series with 4500 kN clamping force.

The optimized Elios 4500 with electrically operated toggle levers enables users to achieve cycle time reductions and savings in power consumption (the photo shows the previous variant).

Higher Output and Reduced Energy Consumption

Clamping Unit of the Elios 4500 with Fully Electric Drive Concept

The area of application of cube molds has expanded to take in the production of technical parts. The new Allrounder Cube 1800 from Arburg with a clamping force of 1800 kN is providing the response to this trend. With its compact cube, this machine completes the portfolio of products at the lower end of the range.

At the heart of the cube machine is a compact cube designed by our partner Foboha which can be easily accessed from above. The rotation of the cube is powered servo-electrically and the horizontal movement relies on rack and pinion mechanisms

Spritzgießmaschinen, allgemein

Arburg Expands Hybrid Cube Series

“At our trade show presentation this year, we are concentrating on the automation and digitalization of our injection-molding machines,” says Alfred Schiffer, marketing partner at Dr. Boy GmbH & Co. KG, explaining the activities planned for Fakuma. Three of the four applications at its own tradeshow booth – four more can be seen at its partners – are equipped with Dr. Boy’s own LR 5 linear handling unit.

On the Boy 35 E, the LR 5 compact telescopic handling system is use for a medical LSR application

Messe Fakuma

Linearroboter für die Kunststoffverarbeitung

Individual Automation and Digitalization

After a year’s forced break of Fakuma, Wittmann Battenfeld is announcing the new servohydraulic SmartPlus machine as the highlight of this year’s trade show. It is claimed to be characterized by high economic and energy efficiency and repeat accuracy.

The new SmartPlus machine is equipped with the HiQ Flow software and the CMS Light condition monitoring system

Mikrospritzgießen

Injection Molding Innovations In-House, Live and in Color

Over past months, many in-house workflows and development processes have slowed down and also changed. Nevertheless, time has not stood still, also not in injection molding technology. The debate and development have been shaped by two themes: digitalization and the circular economy. Below are some examples of developments and projects that underpin this trend.

Two displays are seamlessly integrated into the continuously 3D-formed instrument panel

Innovative Injection Molding in Times of Pandemic

Künstliche Intelligenz für die Qualitätssicherung

Industrie 4.0 für die Qualitätssicherung

Steuern, Regeln

Folientechnik (IMD, IML, FIM, u.a.)

Spritzgieß-Sonderverfahren

Spritzgießsimulation

Simulation

Schnecken und Plastifiziersysteme

Machine Learning / Künstliche Intelligenz für die spanende Fertigung

Industrie 4.0 für die spanende Fertigung

Kunststoff-Recycling

Lasermarkieren

Laserbearbeitungen

Inline- / Online-Messsysteme

There Is More beyond the Horizon

Which injection molding machine is the right one for which application? Below we will demonstrate why performance is not always performance, but physics is always physics.

Direct drives such as planetary roller screw drives are very precise and durable

How Feed Rate, Injection Volume and Filling Time Correlate with Injection Unit Performance

Kugelgewindetriebe

Getriebe

Elektromechanische Maschinen

A Question of Class

In the past, relying on vertical injection molding machines instead of traditional horizontal molding machines when it came to the production of 2-component molded parts was a common option for molding small and medium-sized parts but not for large size parts. But when the automotive supplier Eldisy was faced with parts in that segment horizontal injection molding machines proved to be an inaptly alternative as new vertical machine systems proved as more reliable and therefore more productive. In the Bavarian injection molding machine manufacturer LWB-Steinl, the company found a partner to enter this new territory.

A vertical gantry frame machine with two thermoplastic injection units injecting from above proves to be a “gamechanger” for the production of 2-component automotive components at Eldisy in the German Gardelegen.

Eldisy Switches to Vertical Machines for the Production of Large-Size 2-Components

KFZ-Zulieferer

Dienstleistungen

With a System Change  to New Competitiveness

The possibility of using thermally conductive plastics in combination with the integrated metal/plastic injection moulding (IMKS) has not been investigated, yet. In this article, guidelines are developed.

Elektrotechnik

Ingenieurwissenschaften

Statistik

Naturwissenschaften

Mathematik

Wärmeleitfähigkeitsmessung

Messtechnik

Messung von Umgebung (Klima)

SPC, Statistische Prozesssteuerung

Qualitätsmethoden

Influences of Material and Process Parameters in IMKS Using Thermally Conductive Plastics

New High-Speed Machine for the Packaging Market

At the introductory press conference for K 2022, Dr Thorsten Thümen, Senior Director Technology, outlined the company’s evolving strategic focus.

At the introductory press conference for K 2022, Dr Thorsten Thümen, Senior Director Technology, outlined the company’s evolving strategic focus. He also gave guests a clear indication of the upcoming product innovations that will feature as exhibits at the world’s leading trade fair.

Dr. Thorsten Thümen, Senior Director Technology, outlined the strategic focus of Sumitomo (SHI) Demag at the introductory press conference for K 2022: “We want to continue the success story of the all-electric injection molding machines. We are relying on the global expansion of the IntElect platform, which we will use to tap additional application fields.” Thus, there will be a “Multi” variant of the machine as a multicomponent model, as well as an IntElect S in the high-performance range, both of which will cover the medium clamping force range. In addition, there are standardized process-engineering configuration packages, for example for LSR applications and physical foaming (MuCell).

In view of the great importance of the packaging market for Sumitomo (SHI) Demag, Thümen announced an expansion in this field. The basis for this is the expansion of the El-Exis SP platform, which in future, as the “Servo” version, will be equipped with servo pumps in the medium and high clamping force ranges and thereby will become even more energy efficient. In addition, process-engineering configuration packages are also added. However, the focus is on the introduction of a new high-speed machine series for the packaging market, which is called Pac-E and will be unveiled at K 2022. It starts in the medium clamping force range. “The Pac-E is based on the El-Exis platform, has similarities with the IntElect, but possesses a completely newly developed injection unit,” is how Thümen sums up the most important features.

With the motto “act! Sustainably,” Sumitomo (SHI) Demag is presenting a total of eight all-electric injection molding machines at the world’s leading trade show in Düsseldorf, four of them at its own booth and four at partners (Sepro, Oni, Pagès) or at the VDMA Circular Economy Forum (open air area in front of Hall 15). In addition the “myConnect” web-based software solution plays a key role in the presentation of the company. “In the future, all the new machines will be equipped with this centralized platform, which offers a wide range of completely networked support services. In addition, we will integrate and expand Condition Monitoring. Moreover, we are continuing to promote digitalization and implementation of AI-assisted systems, through to an IoT platform, which combines all functions,” adds Thümen.

Sumitomo (SHI) Demag Plastics Machinery GmbH 

https://www.sumitomo-shi-demag.eu/

Senior Director for Technology Dr. Thorsten Thümen announces several premieres at K 2022.

2022-09-15 - Sumitomo

issue 08/2023

issue 07/2023

issue 06/2023

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