Statutory recyclate quotas and the specifications of brand-name producers are weighing heavily on the packaging branch these days and turning recyclate availability into a hot issue. Some polymers are simply not available in sufficient amounts. Experts at the 31st Dresden Packaging Conference provided insights into the current situations and explained why the situation could worsen in the future.

Recyclates of many polymer types are hard to get right now.

16:9

Verpackungsmaterial

Logistik

Streifinger, Florian

Kunststoff-Aufbereitung

Kunststoffverarbeitung: Verfahren

Recycling

Umweltmanagement

Kunststoff Werkstoffe

Kunststoff-Recycling

Kunststoff-Rezyklat

Kreislaufwirtschaft

Hard-to-Find Recylates

Electrical and electronics manufacturers want to reduce greenhouse gas emissions from their products and optimize waste management and recycling for them. This can be achieved, among other ways, by using more sustainable thermoplastics and quality-assured recyclates. A close cooperation between companies to establish material cycles and the recycling-friendly design of equipment are also important.

Driving Sustainability Trends in the Electrical and Electronics Industry with Polymers

Elektronik

Technische Kunststoffe

Thermoplaste

Polycarbonat

Support for a Greener E&E World

The HolyGrail 2.0 Initiative aims to improve the sorting of plastic waste. But the method also has certain drawbacks. Here, luminescent pigments provide an alternative.

Marker masterbatches enable different information to be embedded in plastics. This can be used to improve the recycling circle.

Improved Sorting of Plastic Waste with Luminescent Pigments

Messtechnik

Additiv-Batches

Additive

Luminous Markers instead of Holy Grail

The increasing demand for recyclates and the shortage of food-grade PET flakes pose challenges for batch quality and color consistency.

Repi offers various additives for recycling PET, which can be used, for example, to prevent the material from darkening.

Messe K-Kunststoffmesse

kunststoffe-international.com

kunststoffe.de

Polyethylenterephthalat

Compensating for Darkening in Recycled PET

Sorting plays a crucial role in the processing of plastic waste. Systems based on artificial intelligence are one way of improving this. Sorting systems manufacturer Tomra has recently presented corresponding technologies. Kunststoffe spoke about this with Felix Flemming and Valerio Sama from Tomra. In the interview, they explain what progress can be made with it, how important digitalization is for this and what improvements it means for food packaging.

Interview on the Use of Artificial Intelligence in Waste Sorting

Deep Learning

Datenanalyse

Machine Learning / Künstliche Intelligenz für die spanende Fertigung

Industrie 4.0

Industrie 4.0 für die spanende Fertigung

“AI Has Great Potential for  Sorting Food Packaging”

Over the last year, the German branch of the Association of Plastics Manufacturers, PlasticsEurope Deutschland, consistently advocated the technology of chemical recycling. Meanwhile, chemical recycling has not only been criticized by environmental organizations but also from parts of the industry. Kunststoffe interviewed Ingemar Bühler, CEO of the Association, about this criticism and the competition between mechanical and chemical recycling. In the interview, Bühler also addresses further requirements for a circular economy with plastics and explains why he considers a label for plastics products a sensible idea.

Interview with Ingemar Bühler from PlasticsEurope Deutschland

Schröder, Susanne

Verbände, Institutionen, Messen

Dienstleistungen

“There’s No Point in Arguing over Chemical versus Mechanical Recycling”

Texas-based Encina Announces $1.1 billion investment in new manufacturing facility in Pennsylvania.

Encina announced to invest USD 1.1 billion to build a new manufacturing facility in Point Township, Pennsylvania

Encina Announces USD 1.1 Billion Investment

The company’s new office will allow the company to more effectively service customers in the country’s western region.

 Michael Lambert (CFO, Vecoplan Group), Frank Boerjan (CEO, Vecoplan LLC), Werner Berens (CEO, Vecoplan Group) and the Mayor of Eastvale (l-r).

Vecoplan Opens New Location in California

Cannon Ergos is working with Boeing on moulding trials for the feasibility of using recycled carbon fiber for the fabrication of aircraft cabin interior sidewall panels.

Luftfahrt

Andere Werkstoffe

Faserverbundwerkstoffe

Cannon Ergos Collaborates with Boeing

Greenplast 2022: Reifenhäuser Blown Film shows recyclable All-PE film with digital product passport.

With EVO Ultra Fusion, fluff (film shreds) as well as all kinds of production waste and PCR material of the lowest quality can be processed into functional films for applications such as trash or mailing bags.

Blasfolienextrusion

Kunststoffverarbeitung: Maschinen und Komponenten

Recyclable All-PE Film with Digital Product Passport

Full order books make for optimistic outlook, but there is also cause for concern.

At around 60 percent, the EU-27 countries remain the most important customer market for German waste and recycling technology.

VDMA: „Industry Is Well Positioned for 2022“

Heraeus Holding GmbH announced it has invested substantial equity to take a majority stake in perPETual Technologies, one of the world’s leading PET recycling companies.

Ambitious Target: To recycle 100 million used PET bottles per day by 2026.

Hereaus Joins PET Recycler

The aim of the forum was to furnish new tools and methods for the design, use, recycling and re-use of sustainable packaging. Over 400 participants and 46 speakers, including 20 from abroad attended the event.

Impression of the debut of Packaging Speaks Green in 2020.

Packaging Speaks Green

Balance sheet 2021/22: New growth in revenues with state-of-the-art recycling technologies

Manfred Hackl (CEO): „This past financial year, we again set several milestones.“

Erema: Large-Scale Plants Drive Growth

A growing number of companies and industrial sectors would like to use recyclates for their products. However, the application is frequently still confronted with considerable difficulties. And the extension of recycling to other fields and sectors also poses new questions. An overview of the current status and associated technical solutions was provided in conference “Forum Plastic Recyclates” at the end of March.

Conference Minutes of “Forum Plastic Recyclates”

Start into a Second Life for Plastics

LyondellBasell starts commercial production of polymers using raw material derived from plastic waste at its Wesseling site.

LyondellBasell announced another step towards its ambition to advance the circular economy by making virgin quality polymers from raw materials derived from plastic waste at its Wesseling/Germany, site.

Produced by the thermal conversion of plastic waste, this raw material is converted into ethylene and propylene in the LyondellBasell production facilities, and then processed into polypropylene (PP) and polyethylene (PE) in the downstream units for plastics production.

The first use of raw material derived from plastic waste follows the company’s successful production of plastic materials made from renewable-based raw materials such as used cooking oil, which helps to reduce CO2 over the product life cycle and reduce the use of fossil-based raw materials.

“Advancing the circular economy requires definitive action and by consistently using these new raw materials in the production of polymers on a commercial scale, we are doing our part to help eliminate plastic waste and address climate change,” says Richard Roudeix, SVP Olefins & Polyolefins for Europe, Middle East, Africa and India. “We are expanding our range of sustainable solutions through our Circulen brand and the use of recycled content, offering our customers a way to use recycled polymers in a wide variety of applications.”

The products made from recycled and renewable-based raw materials will be marketed by LyondellBasell under the Circulen brand name enabling brand owners to improve the sustainability of consumer products. They enable the production of high-quality plastics for strictly controlled applications such as food packaging and healthcare items. The LyondellBasell facilities manufacturing these products are certified according to the ISCC (International Sustainability & Carbon Certification) Plus standard.

LyondellBasell has pledged to reduce CO2 emissions in its operations worldwide by 15 % per ton of product produced by 2030 compared with 2015 levels, and produce and market two million metric tons per year of recycled or renewable-based polymers by 2030.

Additionally, LyondellBasell commissioned a pilot plant last year in Ferrara, Italy, to further develop its molecular recycling technology where plastic waste is converted into raw materials for the production of new plastics. The use of plastic waste under real-life conditions helps to further improve research efforts, the goal of which is to build a possible industrial-scale molecular recycling plant, which will further grow the use of raw material derived from plastic waste to produce new plastics.

These developments complement LyondellBasell’s activities in the field of mechanical recycling. Here, the Dutch joint venture Quality Circular Polymers (QCP) produces high-quality polyethylene and polypropylene grades from household waste, which are also marketed under the Circulen brand. These polymers are used, for example, in electrical appliances, detergent bottles and travel cases.

The chemical company starts commercial production of polymers using raw material derived from plastic waste at Wesseling

2021-05-06 Lyondellbasell

issue 08/2022

issue 07/2022

issue 06/2022

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