The processing of plastics with outstanding chemical or mechanical properties presents a major challenge to processors. Weiss Kunststoffverarbeitung GmbH & Co. KG, Illertissen, Germany, specializes in the processing of such materials, for example for applications in the engine compartment, in the body structure of cars, in the chassis of commercial vehicles or (as sensor housings) in truck tires. Metals are frequently substituted and additional functions are integrated into the plastic parts. At its fair booth, Weiss Kunststoffverarbeitung will be demonstrating i. a. a sensor housing for truck tire pressure control systems that is produced in large quantities by 2C injection molding with injected TPE seal (Fig.), as well as automotive components such as brake servo housings made from a glassfiber-reinforced polyamide that as a highly viscous material makes high demands on the process control. 

Weiss Kunststoffverarbeitung 

Kunststoff Werkstoffe

Verbundwerkstoffe / Werkstoffverbunde

Kunststoffverarbeitung: Maschinen und Komponenten

Spritzgießen

Sophisticated Parts of High-Performance Materials 

Milacron Inc., Cincinnati, Ohio, USA, as a provider of integrated solutions, is bundling different activities in a variety of plastics processing disciplines under one roof. Products and systems from Mold-Masters, DME, Tirad and Cimcool will therefore also be on show on the fair stand alongside Milacron injection molding machines. The company is also pursuing the solution-oriented combination of different technologies in the manufacturing cells being demonstrated on Lake Constance. 1C Razors will be produced on one side of a combined 1C and 2C mold, while 2C razors are produced on the other side – all in one cell. An integrated, fully automated robot system removes or repositions the parts. A Ferromatik F120 is used here that with its vast array of options has been specially adapted to the demands of this application. 

Milacron 

Spritzgießmaschinen

Spritzgießwerkzeuge

Everything under One Roof 

With the VPK C84 series Amut Comi, Novara. Italy, Amut Group's division specialized in thermoforming solutions, presents a new generation of machines. Off-line or in-line configuration, three or four stations model are both available. 

Available as Off-Line or In-Line Configuration 

Warmformen / Thermoformen

VPK C84 Thermoforming Machine 

Fimic Srl, Carmignano di Brenta, Italy, manufactures self-cleaning filters for recycling plastics. The manufacturer has now optimized an RAS filter for processing highly contaminated PVC. It has also developed the Era filter for materials requiring two filtration passages. 

Fimic 

Filter

Polyvinylchlorid

Kunststoff-Recycling

Filter for PVC Processing 

Machine supplier Reifenhäuser Reicofil,  Troisdorf, Germany, presents to the market after more than 15 years of  RF4 its new line generation for the production of spunbond, meltblown and composite nonwovens to set new standards in terms of quality, output, uptime, efficiency and machine intelligence: RF5. 

Entering the World of Digitalization 

New Line Generation RF5 

Currently, the plastics industry is fully focused on the topics of Industry 4.0 and the Internet of Things (IoT). At K 2016, plastics machinery manufacturers presented the first solutions to integrated manufacturing, in which all products speak the same language. Work on a standardized data protocol for Industry 4.0 is now so far advanced that there is a solid basis in place for operating smart factories. There will be an important role here for the architecture of future control systems. 

New Control Concepts for Plastics Machinery in the Context of Industry 4.0 and IoT  

Steuerungen (Hardware und Software)

Mensch-Maschine-Interface

Auswerte- und Analysesoftware

Industrie 4.0

Connectivity (Bussysteme, Telekommunikation, 4G / 5G, WLAN)

The Digital Twin Extends  the Business Model 

Otto Dieterle Spezialwerkzeuge GmbH in Rottweil, Germany, have added new geometries to their range of products for plastic machining. Carbide insert KP-VCGT-22-S was specially developed for plastic contours with deep design. This tool is the big brother of KP-VCGT-16-S. It features an outstanding acute angle of 13° and a cutting-edge radius of 0.7, thus making plastic machining more versatile and precise, even for large plastic parts. 

Machining Deep Plastic Contours 

Hochpräzisionszerspanung

Carbide Insert KP-VCGT-22-S  

Double-digit growth rates by all economic indicators: Machinery manufacturing in Italy has overcome a lean period and is achieving record highs. The buoyant mood should also be reflected at the upcoming Plast, which for the first time is integrated in a new trade fair alliance. Detailed analysis of the statistics shows that Italy and Germany are closely linked at all levels. 

In the Run-Up to Plast 2018, the Plastics Industry in Italy is in a Better State than  for a Long Time 

Werkzeug- und Formenbau

Italy Achieving Record Highs 

Plastics reinforced with continuous fibers were long considered a cost driver because the processing technologies did not support large quantities. Thanks to thermoplastic matrix materials in combination with new semi-finished goods and processing methods, this material class is now coming very close to industrialization. 

Fiber-Reinforced Thermoplastics for Large Series 

Kohlenstofffasern / -matten

Faserverarbeitung

Halbzeuge und Zwischenprodukte

Lightweight Cost Benefits 

Evonik has become the first company in the world to develop a polymer filament based on PEEK (polyether ether ketone) in implant-grade quality for use as a 3D printing material for implants. This high-performance material can be used in fused filament fabrication (FFF) technology and is expected to enable additive production of three-dimensional plastic parts for medical implants in the human body. 

Evonik Develops PEEK Filament for Medical Use 

Additive Fertigung

Medizintechnik

Kunststoffhandel

3D Printing Filament in Implant-Grade Quality  

Luciano Anceschi, also known as President of Euromap, has found a new managing director for his family's company. 

The Company Develops Its Leadership with this Appointment 

Extrusion

Blasformen

Stefano Venturelli New Tria CEO as of April 1 

Japanese technology group Asahi Kasei expands its manufacturing infrastructure for lithium-ion battery separators by 450 million sqm to 1.55 billion sqm / year. The group is reacting to the booming demand on the battery market worldwide and the growing needs of customers. 

Rising Demand for Lithium-Ion Battery Separators 

Energiemanagement / Ladetechnik

Asahi Kasei Invests 238 Million Euros in Manufacturing Infrastructure 

Electromobility, whether based on batteries or hydrogen fuel cells, permits zero-emission driving and the integration of the transport sector into an overall concept with a high share of renewable energy. Fuel cell technology will play a key role here, not only because of its long-range capability. However, the deciding factor will be the use of high-quality, but also cost-effective, materials and production processes to offer reliable, affordable products. This will place demands on plastics technology, in particular. 

Electromobility Arguments in Favor of a Future with Hydrogen 

Brennstoffzelle

Elektromobilität

Plastics in Fuel Cells 

A gap exists between growth in equipment sales and numbers of manufactured parts. Most likely, a lot of experimentation is still going on. A symposium provided insights into projects, problems and prospects for additive manufacturing. 

Additive Manufacturing ¿ Between Growth Euphoria and a Sense of Reality 

Fluorkunststoffe

Putting 3D Printing to the Test 

In order to qualify new materials for different 3D printing technologies, the company offers manufacturers of 3D printers and system providers an open materials platform. 

Henkel Wants to Qualify New Materials 

Open Materials Platform for 3D Printing 

Persico Aquires bielomatik Plastic Business 

Transaction to Expand Both Companies¿ Market Presence  

The Italian manufacturer of production systems Persico joins bielomatik and takes over the plastics division of the German company. New synergies are to be used in this way. 

Persico SpA, Nembro Italy, a multinational production systems manufacturer, takes over the plastic business of bielomatik, Neuffen, Germany. The plastic joining systems of bielomatik are used in various branches, especially in the automotive industry. 
The acquisition will significantly strengthen the market presence of both companies. "After the acquisition of the plastic unit by Persico SpA, bielomatik sets the course for sustainable business success” Juergen Lochner and Dr. Gerd Kaufmann, executive directors of bielomatik, said. “The new company, together with Persico, will have greater financial stability to create a bigger customer value, new synergies and establish further product innovation.” 

Pierino Persico, President of Persico SpA, is convinced of the deal: “We are excited about taking over bielomatik’s well-known plastic business, which will complement and extend Persico Group’s current range of products and services. Thanks to bielomatik’s long experience and great expertise in the industry, we expect a smooth transition.” 
The plastic business of bielomatik, also under Persico’s ownership, will carry on operations in Neuffen with the same high level of quality and customer service. 

Bielomatik Leuze GmbH + Co. KG  

https://www.bielomatik.com

Persico spa  

https://www.persico.com

10306156 News Beitrag [Online] - Persico Aquires bielomatik Plas

bielomatik offers suitable joining processes for almost all plastics, e.g. particle-free welding process by contactless heating using laser radiation with LasIR Turn2Weld (© bielomatik) 

issue 08/2021

issue 07/2021

issue 06/2021

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