LSR optics offers a wide range of applications due to the optical brilliance, the possibility to produce undercut shapes not to mention the competitive pricing. The adhesive surface which is almost impossible to clean however makes the LSR parts vulnerable against contaminations. This characteristic however limits the possible application fields. To overcome this limitation Wilhelm Weber has partnered with Fraunhofer IFAM in a recent research project.

Half of the board was treated with VUV while the other half has covered. Afterwards norm dust was applied onto the board uniformly and than knocked off (once) in upright position. The dust sticks to the untreated areas while falls of the treated areas

Surface Modification of LSR Components Hinders Adhesion of Dirt

Spritzgießen

Kunststoffverarbeitung: Verfahren

LED / OLED-Systeme und Faseroptik

Lichttechnik

Elastomer-Spritzgießen

Oberflächentechnik

Silikonkautschuk

Kunststoff Werkstoffe

Kautschuk / Elastomere

No Chance for Dust and Contaminations

A year to forget is nearing its completion. To brighten up this dreary fall season without a major event like Fakuma, injection molding machine builders have concocted various strategies.

Fig. 1. Ingrinder system solution: the sprue picker guides the removed sprue via vacuum conveyance to the integrated granulator

Injection Molding Machine Builders Are Discovering New Ways to Reach Their Customers

Spritzgießmaschinen, allgemein

Kunststoffverarbeitung: Maschinen und Komponenten

Spritzgießmaschinen

Vernetzung / Cloudlösung für die Kunststoffverarbeitung

Industrie 4.0

Industrie 4.0 für die Kunststoffverarbeitung

Biokunststoffe

Nachhaltigkeit

Umweltmanagement

Schneidmühlen

Kunststoff-Aufbereitung

What Can You Do at Fall Fairtime,  When There Aren’t Any?

Space-saving machine concepts for demanding production environments are booming. A real-life example of a slit micro-membrane for pharmaceutical glass vials shows how intelligent machine functions make an important contribution to supporting machine operators and continuous documentation of the production process.

Injection molding and slitting of an LSR membrane for a glass-vial closure for pharmaceutical products make high demands on precision

KraussMaffei Delivers a Customized Solution for LSR Processing

Automatisierungszellen

Automatisierungstechnik

Mikrospritzgießen

Medizintechnik

Medizinprodukte

Transparency in Production

At Fakuma, Momentive Performance Materials will be showcasing thermally conductive liquid silicone rubber (LSR) grades designed for high-temperature applications.

Processing of the low-temperature-cured LSR will be demonstrated at Momentive’s booth

Silikone

Messe Fakuma

kunststoffe-international.com

Thermally Conductive LSR with Short Processing Time

This year, the world’s leading trade show K has succeeded in presenting practical solutions for greater resource efficiency on a broad front. A first foray through the trade show grounds.

K 2022 gave numerous practical examples showing visitors how recyclates can be reliably processed with digital aids.

16:9

State-of-the-Art Injection Molding Solutions for Greater Resource Efficiency.

State-of-the-Art Injection Molding Solutions at K 2022

Doriat, Clemens, Dr.

Solar / PV

Energieerzeugung

Erneuerbare Energie

Schaumspritzgießen

Temperiertechnik

Messe K-Kunststoffmesse

Mehrkomponenten-Spritzgießen

Condition Monitoring / Prozessüberwachung

Instandhaltung

Spritzgießwerkzeuge

Werkzeuge für die Kunststoffverarbeitung

Handling, Handhabungstechnik

Energieeffizienz

Digitalisierung

Kunststoff-Rezyklat

Kreislaufwirtschaft

Compoundieren

It Can Be Done!

The K 2022 offered an immense range of innovations and application examples for – and with more – sustainable materials. Interestingly hereby was that bio-based versions were extremely popular.

Shoes made from waste gas: genetically modified bacteria produce ethanol from waste gas, which is then used to create plastic, e.g. for the Cloudprime shoes from On.

Thermoplastische Elastomere

Thermoplaste

kunststoffe.de

Masterbatches

Additive

Polyethylen

Streifinger, Florian

Polylactid

Polyamide

Effektpigmente

Polypropylen

Faserverbundwerkstoffe

Andere Werkstoffe

Is Bio the New Standard?

New Line for LSR Production at Datwyler Mexico

Datwyler’s production plant in Silao, Mexico, has become the latest facility to receive an upgrade in order to provide Liquid Silicone Rubber (LSR) components.

Datwyler’s production plant in Silao, Mexico, has become the latest facility to receive an upgrade in order to provide Liquid Silicone Rubber (LSR) components to its customers in Mexico and the wider North and South American Region.

Part of an ongoing initiative that commenced two years ago, the transfer of technology from Datwyler’s plant in Cleebronn, Germany has also been implemented in Wuxi China. As the mobility sector transitions further towards electrification and greater levels of autonomy, the move is designed to support the need for specialist compounds and components for advanced applications.

According to Walter Padro, Site Director Mexico, LSR provides optimal stability across high and low temperature extremes – ranging from –55 ⁰°C to +250 ⁰°C – and also delivers high levels of resistance to chemicals, water and other environmental influences. These properties, in combination with excellent electrical insulation properties, are highly regarded in electronic applications. He continuous: “The initiative to transfer this advanced technology to Mexico is entirely in line with our strategy to fully support our customers at a local level, particularly as they transition to new mobility.”

Backed by Datwyler’s global support network, engineering and production capabilities, the ability to fully support customers in the region will have far reaching benefits, as stated in a press release. Supply chain security will be strengthened to an even greater level, while the local-for-local approach will also drive waste out of both supply and production processes. Supply chains will also be shortened, facilitating faster speeds to market – a critical element in the electric vehicle market due to the demands of both OEMs and big tech companies as they compete for market share.

Walter Padro comments: “LSR is not necessarily new to this market but, in addition to our production and engineering expertise, our Silao plant is the only operation in the region to offer two-component technologies and one of the few across Mexico. Our ability to give customers access to our advanced material and simulation capabilities will also add significant value. As we continue to work together with automotive OEMs and system suppliers, advanced materials can be selected and developed to their unique specifications, delivering optimal performance, mitigating risks and streamlining processes.”

The Silao plant has been a core supplier of rubber components to the region and beyond for over 13 years. The new line is expected to significantly enhance its ability to deliver the highest quality LSR components to its customers. One machine is already in operation, with a second due to come online in early 2022.

Dätwyler Holding AG  

https://www.datwyler.com

2022-05-18 Dätwyler

Example of product manufacturing: housing

issue 01/2023

issue 09/2022

issue 08/2022

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