Not only do insulating materials save energy, they rather improve process safety, economy and quality assurance in making molded parts. 

Betriebstechnik für Kunststoffverarbeitung (Peripherie)

Energy Efficiency: Preventing Heat Loss 

The industry once again offers many new developments and improvements for optimizing downstream and upstream processes in the plastics industry. Those featured here range from surface treatment to measuring technology. 

Operating Technology (Trade Fair Report Fakuma 2009): Faster and Simpler 

Winding Cores. Noris Plastic produces thermoplastic winding cores that meet the highest technical requirements. The cores can be recycled and reused several times. Thanks to their extremely narrow tolerances, they allow for technically demanding processes. By enabling precise rotation, they allow for high rotation speeds, and thus fast confectioning processes. To meet the demands of the specific application, the cores are available with very smooth or very coarse surfaces. The cores are dust-free and abrasion-resistant, which makes them suitable for clean room application. Other than cardboard cores, they can be stored in the outside. A plastic core of only 6 mm wall thickness is as stable as a cardboard core of twice this wall thickness, roughly. The company is certified according to DIN ISO 9001:2008. Alongside production, it controls qualities, thus guaranteeing over average apex pressure. This property prevents the internal diameter of the cores from becoming smaller during winding. In the worst-case scenario, if a core’s apex resistance is very low, the core may even be reduced to so low a diameter, that the shaft of the next processing machine fails to fit into the core. As a result, it is impossible to process the (expensive) wound material. Subject to the basic material employed, the winding cores can also be produced from secondary raw materials to reduce costs. Standard sizes range from 5 mm to 12 m length, at internal diameters of 5 to 152 mm and wall thicknesses between 1 and 15 mm. Customers can obtain cores at special dimensions, or colored surfaces. 

Plastics versus Cardboard 

Wickelmaschinen

Thermoplastic Winding Cores 

Fiber-reinforced plastic composites play a key role in future mobility. The biggest challenge at present is to develop material systems and processes that permit economic and efficient use of materials for large series production. The enormous potential of thermoplastic fiber-resin composite solutions for this is already emerging but also the claim that they explore new directions in processing. 

Lightweight Construction with Thermoplastic FRP Requires New Directions in Processing 

Verbundwerkstoffe / Werkstoffverbunde

Wärmebehandlung

Spritzgießen

Spritzgieß-Sonderverfahren

Gewebe, technisch

Heating Technology as a Key Factor 

Tool and mold cleaning is a quality and cost critical production step in the plastics industry. Dry ice enables effective yet gentle cleaning of fine cavities without disassembling or removal of the tools. 

Tool and Mold Cleaning with Dry Ice  

Reinigungsmittel für Kunststoffe

Werkzeugreinigung, Kunststoffe

Icecold to Higher Quality and Productivity 

As a company that specializes in peripheral devices for the further processing of plastics granulates, Farrag Tech GmbH of Wolfurt, Austria, is presenting a development of their Card-M/L-Systems with its two-cycle principle. In the upper part of the drying container, the Card-R compressed air dryer uses pre-heated air – a byproduct of the compressed air supply that other systems usually release to the surroundings as exhaust. By integrating air- or oil-driven heat exchangers, waste air is regained at approx. 80–90 °C within the compressor housing. Under certain circumstances and depending on the material, no additional heating may be required in order to raise the temperature of the material being used to its required drying temperature. The plastic granulate dried this way is subsequently conveyed to the actual drying process in the lower part of the container. Given the same materials throughput, the manufacturer claims that the compressed air requirement can be reduced up to 30 % by comparison. 

The Card-R system based on a two-cycle principle (© Farrag Tech) 

Farrag Tech 

Trockner

Drying by Efficient Use of Heat  

Together with its international customers, Regloplas AG of St. Gallen, Switzerland, works out complete solutions that can be easily integrated into the processes of a future Smart Factory. That is why the Swiss manufacturer’s latest generation of temperature control units communicates via OPC UA with superior IT systems (PPS, MES, ERP) in industrial production – across locations, e.g., via Cloud, if required. Theses devices also can be networked with injection molding and other plastics machines via the IOD UA communication protocol. This fulfills all prerequisites for continuous data exchange in highly automated, digitalized plastics processing. 

Temperature Control Units Networked via Dashboard  

Temperieren

Kunststoffverarbeitung: Maschinen und Komponenten

Temperiertechnik

Central Visualization of Process Data 

By the end of the year, Germany‘s largest used injection molding machine will be on its way from southern Germany via Amsterdam to Mumbai. Gindumac organizes the complete logistic handling with the customer.

All components of the large machine, such as the plasticizing unit in the picture, have to be removed and packed for long distance transport to India

16:9

Komponenten für die Kunststoffverarbeitung

Spritzgießmaschinen, allgemein

Spritzgießmaschinen

Gebrauchtmaschinenhandel

Dienstleistungen

Dienstleistungen in der Metallbearbeitung

Kunststoff-Verpackungsmaschine

Sondermaschinen

Gebrauchtmaschinen

Kunststoffverarbeitung: Verfahren

Gindumac Receives Big Order from India

Susanne Schröder will become editor-in-chief of the magazines Kunststoffe and Kunststoffe international on December 1, 2020. The current editor-in-chief Dr. Karlhorst Klotz will leave the company by mutual agreement.

Susanne Schröder will become editor-in-chief of the magazines Kunststoffe and Kunststoffe international on December 1, 2020. Until now she has been editor-in-chief of the trade journal FORM+Werkzeug

Werkzeuge für Leichtbauwerkstoffe

Präzisionswerkzeuge

Tiefziehwerkzeug

Werkzeug-, Formen- und Modellbau

Werkzeugüberwachung

Toolmanagement

Werkzeugwechselsysteme, Spritzgieß

Werkzeuge für die Kunststoffverarbeitung

Spritzgießwerkzeuge

Werkzeug- und Formenbau

Modulare Werkzeugsysteme

Absaugungen für Werkzeugmaschinen

Betriebsausrüstung / Betriebsmittel

Absaugvorrichtungen

Fluorkunststoffe

Kunststoff Werkstoffe

Thermoplaste

Werkzeugverwaltungssoftware

Prüfen von Kunststoffen

Messtechnik

Biokunststoffe

Presswerkzeuge, Kunststoff

Standardkunststoffe

Kunststoffverarbeitung

Lohnfertigung

Technische Kunststoffe

Füllstoffe für Kunststoffe

Kunststoff

Bauwesen

Baustoffe

Kunststoffhandel

Handel

Kunststofffasern

Verstärkungsstoffe

Kunststoff-Recycling

Kunststoff-Aufbereitung

Hochleistungskunststoffe

Qualitätssicherung Kunststoff

Qualitätssicherung

Change in the Chief Editorial Office of Kunststoffe

Analysing and verifying, milling and dispersing, pump and systems

Netzsch Gerätebau GmbH Thermische Analyse 

https://www.netzsch-thermal-analysis.com

Analysegeräte

Werkstoffprüfung

Analysewaagen

Mechanische Messtechnik

Ausgabegeräte

Bedienterminals

Computer Hardware

Auswerte- und Analysesoftware

Software

Automatisierungskomponenten

Automatisierungstechnik

Dimensionelle Messgrößen

Kalibrierdienste

Identifikationssysteme und Komponenten

Optische Mess- und Prüftechnik

Inline-Messtechnik

Kapazitive Sensoren

Sensoren / Messwertaufnehmer

Laborgeräte

Laboröfen

Messung von Umgebung (Klima)

Lasermesstechnik

Lasersensoren

Messdatenerfassung und -verarbeitung

Messdatenerfassung, Software

Messgeräte

Messzubehör

Messgeräte für Automobiltechnik

Messgeräte, sonstige elektrisch

Elektrische / Magnetische Messtechnik

Messmittel

Messsysteme

Messtechniksoftware

Messung von Gasen und Flüssigkeit

Messverstärker

Probenvorbereitung

Schwingungs- / Vibrationsprüfger

Sensoren,  optische

Thermoanalyse

Werkstoffprüfung, mechanisch

Zerstörungsfreie Werkstoffprüfung

Pneumatic conveying of a raw material from the silo to the processing line does not sound like a very spectacular task. But in everyday routine, problems often occur. The manufacturer AZO is pinning its hopes on software that uses artificial intelligence to find the optimum operating point.

Pressure curve of the Prometheus system: during “reinforcement learning”, the AI algorithm varies the conveying parameters and immediately checks the result

20:7

Smarter Material Conveying through Automated Trial-and-Error

Klotz, Karlhorst, Dr.

Industrie 4.0 für die Kunststoffverarbeitung

Industrie 4.0

Materialhandling

Prometheus Should Handle It

With the help of the coupling station, fast material changes become normal practice, material sources such as dryers, roller containers or external silos can be used by several consumers, and RFID monitoring ensures a faultless production process.

RFID antennas and tags on every coupling make sure that correct connections are established in every case between material feeding pipelines and processing machines

Kunststoffverarbeitung allgemein

Digitale Transformation

Wirtschaft

Innovationen und neue Technologie

Material Distribution Monitoring

A change in leadership has taken place at Movacolor. Gerhard Dersjant is handing over the position of CEO to Marc Aandeweg and will act as a member of the company‘s Supervisory Board in the future.

Movacolor‘s new CEO, Marc Aanderwegen (left), will still be supported by his predecessor Gerhard Dersjant during the transition period

Kunststoffverarbeitungsmaschinen

Dosierer

Dosierung

New CEO at Movacolor

Moldmakers and manufacturers of injection molding machines or peripheral equipment will present some of their collaborations.

Messe Moulding Expo

form-werkzeug.de

Production Concepts for Moldmaking

Maag Ettlinger has unveiled a new generation of tried-and-tested ECO high performance melt filters for use in PET recycling.

Tried and tested in PET recycling: the new ECO 500 high-performance melt filter from Maag Ettlinger

Messe Fakuma

kunststoffe-international.com

High-Performance Melt Filter for PET Recycling

Moretto Turkey Celebrates its 10th Anniversary

Founded in 2012 in Istanbul, Moretto MTR celebrates its 10th anniversary.

Founded in 2012, Moretto MTR celebrates its 10th anniversary marked by winning teamwork and several ambitious projects.

Inspired by the headquarters values and philosophy, the branch has become an important reference point for the Turkish market in the supply of automation for the plastics processing industry.

Located in a strategic position between Europe and Asia in Istanbul, the largest metropolis of the state, as well as in one of the main production districts of the country, Moretto Turkey stands out for its qualified consulting, careful analysis of customer requests and the proposal of dedicated and effective solutions, as stated in a press release. The direct presence on the market allows the company to ensure timely and immediate after-sales assistance.

Entry into the Market at Plasteurasia Exhibition

Officially inaugurated in September 2012, the Turkish office reportedly immediately received an outstanding feedback from sector operators with a first supply of a stand-alone conveying system in November 2012. Entry into the market is then official with Moretto first participation as Moretto MTR at Plasteurasia exhibition in December 2012.<img src="tango:{E954007A-1E0E-4F26-AB49-CC1E41F15623}"/>

This was the beginning of a constant growth offering to the market a range of technologically advanced products. “We are proud to be part of a Group that has been able to evolve over time by predicting and often anticipating the needs and evolution of an even more demanding and competitive market. The offer of innovative, integrated and customer-oriented solutions has allowed us to achieve a prominent position in the sector” says Tolga Bostanci, Sales Area Manager of Moretto Turkey.

Since its opening, the branch has experienced a gradual and constant development both in terms of turnover and customers portfolio thanks to the expertise and determination of a team that has been able to face the market challenges with competence and passion, helping to make Moretto a recognized and affirmed brand.

Looking to the future, there are many projects to develop. Among all, the creation of a showroom where Moretto products will be exhibited and where commercial and technical training will be held to guarantee a promptly trained staff. A new space to welcome customers and partners who will be able to deepen their auxiliary automations knowledge and live a real brand experience.

“The branches represent the link between the headquarters and the local markets, decisive to “export” in the world not only the products, but also the principles and culture of our company without losing sight of our mission: the customer satisfaction. The Moretto Turkey development in these ten years demonstrates the effectiveness of the decisions taken over time. This is only the beginning of a journey that sees new challenges, plans and goals to be achieved” comments Renato Moretto, President of the Group. “A warm thank you to Tolga Bostanci and Muslu Satar and to the whole branch team for the excellent work they have done in these ten years together” says Renato Moretto.

Moretto MTR branch in Istanbul was founded in 2012.

2022-07-08 Moretto

Systemperipherie

Montagetechnik

issue 05/2022

issue 04/2022

issue 03/2022

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