Erema enters a new dimension with large-scale recycling plants. Up to 40,000 tonnes per year of rPET can now be produced. The first plant of this size has been shipped to Brazil.

The reactor of the Vacurema T large-scale plant almost reaches the roof of the new Erema production hall, which was commissioned in 2021.

Polyethylenterephthalat

Kunststoff Werkstoffe

Thermoplaste

Extrusionsanlagen

Kunststoffverarbeitung: Maschinen und Komponenten

Extrusions-Zubehör

Kunststoff-Recycling

Kunststoffverarbeitung: Verfahren

Kunststoff-Aufbereitung

XXL Recycling Plant for Brazil

Additives manufacturer Milliken has developed viscosity modifiers specifically for recycled polypropylene (rPP). The products, called DeltaFlow, improve the flow behavior of rPP for extrusion and injection molding processes, according to the company.

The modifiers allow recycled PP to be processed at lower temperatures. Among other things, this reduces cycle times during injection molding.

Additive

Improved Processing of Recycled PP

The growing demand for plastic recycling directly reflects the machine sales for Polystar. By the end of April 2022, a total of over 110 recycling machines will have been shipped within 12 months – twice as many compared to last year.

The new factory in Sinji industrial park is the third Polystar manufacturing facility in Taiwan.

Kreislaufwirtschaft

Sales Doubled for Polystar in 2021

Together, the two companies want to tackle the challenge of plastic packaging waste and its recycling.

The partnership between Borealis and Reclay aims to accelerate the shift to a circular plastics economy.

Borealis and Reclay Establish Strategic Partnership

Researchers from the University of Birmingham, U.K., and Duke University, U.S., have created a new family of polymers from sustainable sources that retain all of the same qualities as common plastics, but are also degradable and mechanically recyclable.

Kunststoffe, biobasiert

Biokunststoffe

Recyclable Plastics Based on Sugars

Aimplas has completed a project to recover end-of-life fishing nets and other marine litter to manufacture furniture made of 100 % recycled plastic.

At an event at the Innsomnia facilities in the Port of Valencia, a bench was unveiled measuring 6 m long and weighing more than 800 kg. It is made of recycled plastic profiles with 15 % fishing nets and other marine litter.

Marine Litter Furniture for the Marina of Valencia

BariQ for Techno and Advanced Industries celebrates the signing for constructing a new PET bottle-to-bottle recycling plant that will feature the latest plastic sorting systems from Tomra Recycling in Giza Governorate, Egypt.

On February 13, BariQ officially announced and celebrated the construction of a new bottle-to-bottle recycling facility in Giza Governorate, Egypt.

New PET Bottle-to-Bottle Recycling Plant in Egypt

Chinaplas 2022, to be held from April 25 to 28, will bring together more than 4000 exhibitors of the plastics and rubber industries from all over the world to launch innovative green solutions.

The 3rd Chinaplas x CPRJ Plastics Recycling and Circular Economy Conference and Showcase will be held one day prior to the show in Shanghai (photo from last year’s event).

Kunststoffe

Photonik

Optik

Verbände, Institutionen, Messen

Dienstleistungen

Kunststoff-Verpackungsmaschine

Sondermaschinen

Kunststoff

Bauwesen

Baustoffe

The Theme Color of the Show Is Green

Conventional PET recycling lines are based on single-screw extruders with maximum output rates of two and a half tons per hour. Since 2004, KraussMaffei has been researching a process to significantly increase these quantities with the help of glycol and the use of a twin-screw extruder. Given the current high demand for rPET materials, this technology is becoming increasingly important.

Glycolic Depolymerization versus Mechanical Bottle-to-Bottle Recycling

Glycol Turns the Extruder into a Turbo

In addition to mechanical recycling, chemical recycling is increasingly coming into focus for more challenging plastic streams. This article provides an overview of different recycling processes – and the challenges that arise, particularly in the area of food packaging as a result of regulations or the cost-effectiveness of the process.

Chemical recyclers and raw material producers rely heavily on processes that are covered by the collective term thermal conversion, which includes pyrolysis.

16:9

How Chemical and Mechanical Recycling Complement Each Other

Colleagues or Competitors?

BariQ is expanding and upgrading its existing plant with another Starlinger PET recycling system and an additional solid-state-polycondensation (SSP) reactor.

Andreas Pechhacker, General Manager Starlinger recycling technology, Mostafa Khairat, CEO BariQ, and Tasos Bereketidis, Sales Director Emerging Markets at Tomra Sorting Recycling, signed the contracts for the plant expansion.

Starlinger Recycling System for BariQ

Sorting plays a crucial role in the processing of plastic waste. Systems based on artificial intelligence are one way of improving this. Sorting systems manufacturer Tomra has recently presented corresponding technologies. Kunststoffe spoke about this with Felix Flemming and Valerio Sama from Tomra. In the interview, they explain what progress can be made with it, how important digitalization is for this and what improvements it means for food packaging.

Interview on the Use of Artificial Intelligence in Waste Sorting

Streifinger, Florian

Recycling

Umweltmanagement

Deep Learning

Datenanalyse

Machine Learning / Künstliche Intelligenz für die spanende Fertigung

Industrie 4.0

Industrie 4.0 für die spanende Fertigung

“AI Has Great Potential for  Sorting Food Packaging”

Statutory recyclate quotas and the specifications of brand-name producers are weighing heavily on the packaging branch these days and turning recyclate availability into a hot issue. Some polymers are simply not available in sufficient amounts. Experts at the 31st Dresden Packaging Conference provided insights into the current situations and explained why the situation could worsen in the future.

Recyclates of many polymer types are hard to get right now.

Verpackungsmaterial

Logistik

Kunststoff-Rezyklat

Hard-to-Find Recylates

The growing demand for plastic recycling directly reflects the machine sales for Polystar. By the end of  April 2022, a total of over 110 recycling machines will have been shipped within 12 months – twice as many compared to last year.

LDPE film recycling machine for postindustrial waste are on demand all over the world.

High Demand of Plastic Recycling Machines

Over the last year, the German branch of the Association of Plastics Manufacturers, PlasticsEurope Deutschland, consistently advocated the technology of chemical recycling. Meanwhile, chemical recycling has not only been criticized by environmental organizations but also from parts of the industry. Kunststoffe interviewed Ingemar Bühler, CEO of the Association, about this criticism and the competition between mechanical and chemical recycling. In the interview, Bühler also addresses further requirements for a circular economy with plastics and explains why he considers a label for plastics products a sensible idea.

Interview with Ingemar Bühler from PlasticsEurope Deutschland

Schröder, Susanne

“There’s No Point in Arguing over Chemical versus Mechanical Recycling”

TotalEnergies and New Hope Energy signed an agreement under which New Hope Energy will build an advanced recycling plant in Texas to transform end-of-life plastic waste into a recycled feedstock that TotalEnergies will partly purchase and convert into virgin-quality polymers for food-grade packaging.

TotalEnergies, Paris, France, and New Hope Energy, Houston, TX/USA, signed a commercial agreement under which New Hope Energy will build an advanced recycling plant in Texas to transform end-of-life plastic waste into a recycled feedstock that TotalEnergies will partly purchase and convert into virgin-quality polymers, which can be used for food-grade packaging.

The New Hope Energy plant is expected to start production in 2025 and will use a patented pyrolysis technology that was developed in partnership with Lummus Technology to process and convert more than 310,000 t per year of mixed plastic waste that would otherwise be destined for landfill or incineration.

TotalEnergies will use 100,000 t of recycled polymer feedstock (RPF) in its Texas-based production units to manufacture high-quality polymers suitable for food-grade applications such as flexible and rigid food packaging containers.

“We are pleased to partner with New Hope Energy, which offers a promising technology and the ability to scale. This new project is another concrete and significant step TotalEnergies is taking to address the challenge of plastic recycling and meet our goal of producing 30 % circular polymers by 2030,” said Valérie Goff, Senior Vice President, Polymers at TotalEnergies.

“TotalEnergies understands the need to increase recycling in the U.S. and abroad, and their 2030 renewable polymer goal is a testament of their commitment to the circular economy,” said Rusty Combs, Chief Executive Officer of New Hope Energy. “Our partnership with Lummus has allowed us to provide the scale and reliability necessary to support them in this mission.”

“The ability to effectively and economically convert waste plastics to pyrolysis oil for further use is a critical step in achieving a true circular economy,” said Leon de Bruyn, President and Chief Executive Officer of Lummus Technology. “Supporting TotalEnergies in reaching their sustainability goals is exactly what our integrated processing solutions are designed to do.”

TotalEnergies Headquarters  

https://totalenergies.com

2022-05-23 TotalEnergies

issue 08/2022

issue 07/2022

issue 06/2022

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