More than 690 exhibitors with a booked gross exhibition space of over 50,000 m² have already registered to exhibit at the world‘s leading trade fair dedicated to additive manufacturing and modern industrial production.

Formnext 2022 will open its doors in Frankfurt from November 15 – 18.

16:9

Verfahren für die additive Fertigung

Anlagen Additive Fertigung / 3D-Druck, andere

Anlagen für die Additive Fertigung

Anlagen Additive Fertigung / 3D-Druck, Kunststoff

Additive Fertigung

Continued Success with Considerably More Exhibitors

In addition to numerous new developments of the exhibitors, especially the versatile and extensive supporting program should convince the visitors.

Verbände, Institutionen, Messen

Dienstleistungen

Werkstoffe für additive Verfahren

Andere Werkstoffe

Almost at Pre-Pandemic Levels

The pathways to plastics can be many – even metalworking in the case of AIM3D. That is what first got this start-up up and running. Fast forward to now and the young Rostock company can cover both bases.

Versatile: the 3D printer developed by this young company can process virtually all fusible materials.

Start up

Wirtschaft

Unternehmen und Unternehmer

3D-Drucker (für FDM, FFF, etc.)

Anlagen Additive Fertigung / 3D-Druck, Metall

When We Break through  Material Boundaries

We have something to add. With this slogan, KraussMaffei is presenting newly developed solutions for additive manufacturing on an industrial scale for the first time at formnext, the international industry trade show for additive production technologies.

precisionPrint is a high-performance SL solution for industrial manufacturing of high-precision components.

We have something to add. Unter diesem Motto präsentiert KraussMaffei neu entwickelte Lösungen für Additive Fertigung im industriellen Maßstab erstmals auf der formnext, der internationalen Fachmesse für additive Fertigungstechnologien.

Unternehmen

kunststoffe.de

KraussMaffei at Formnext for the First Time

Stratasys will showcase additive manufacturing solutions for every stage of the product value chain at Formnext under the theme “Let’s Talk Manufacturing”.

Components printed with Covestro‘s Somos PerFORM resin using a Neo stereolithography 3D printer.

Stratasys Shows Automated Post-Processing Cell

The Formnext 2022 shows that AM can help to decentralize processes and production and make supply chains more resilient, conserve resources and produce with less energy consumption.

Formnext 2022 took place from November 15 to 18 in Frankfurt am Main, Germany.

3D-Druck-Anlage, pulverbettbasiert, Metall

3D-Druck-Anlage, strahlbasiert, Metall

Filamente für additive Verfahren

The Future of Industrial Manufacturing

World premiere at Formnext 2022: UILA – Driving the future of sustainable mobility

UILA: forward-looking prototype for sustainable mobility.

Automotive

Fahrzeugbau

A 3D-Printed Hybrid

The trade fair will take place in autumn 2023 at the Shenzhen World Exhibition and Convention Center.

Formnext + PM South China to Be Postponed

To ensure that a camera tripod remains attractive and universally useful, an ability to make quick adjustments is hugely important – this is the perfect scenario for 3D printing.

T-Crow is a practical and convenient way to capture images of living creatures and wildlife from inside a vehicle.

To ensure that a tripod remains attractive and universally useful, an ability to make quick adjustments is hugely important – this is the perfect scenario for 3D printing.

 Series Production thanks to a Combination of SLA and SLS

Elektrotechnik, Elektronik

360° Vision in the Dark

Arburg Plastic Freeforming is predestined for the additive manufacturing of medtech components. The associated Freeformer-type additive manufacturing systems process the same plastic pellets that are used in injection molding. That makes the open systems very economical to use.

In the AKF process, resorbable original materials such a plate-implants similar to bone, can be manufactured. They are gradually replaced by endogenous tissue

Medical Product Manufacturers Are Processing Original Materials Using the Freeformer

Biokunststoffe

Kunststoff Werkstoffe

Medizintechnik

Medizinprodukte

Arburg Kunststoff Freiformen

Freiraumverfahren

New Possibilities for Use  in the Human Body

3D printing is a fast-growing market, opening up completely new product and manufacturing options for customers and industry. The newly developed SEAM process significantly extends the options for the efficient manufacture of printed components. An impression of this is conveyed by the example of a fiber-reinforced clamping fixture.

Vacuum clamping fixture of a B-column segment, manufactured by the SEAM process 

Additive Manufacturing of Plastic Components in a High-Speed Process Using Standard Pellet Stock

Faserverbundwerkstoffe

Ultrafast 3D Printing

Additive manufacturing processes count as future-oriented manufacturing techniques. Numerous studies and award-winning demonstrators underline the interest of the industry.

The bicycle frame (600 g, produced in 80 min) is printed directly onto a metal sheet. This combination unites the advantages of two worlds

Plastic-Metal Hybrid Cuts Costs and Time in Additive Manufacturing

Anlagen fÃ¼r die Additive Fertigung

Bleche, BÃ¤nder

Metall Werkstoffe

Verbindungstechnik, hybride

Verbindungstechnik Verfahren

Werkstoffe fÃ¼r additive Verfahren

3D Printing with Pellet Extruded Plastics on Metal

3D Systems has developed the SLA 750 stereolithography solution for additive manufacturing of large products or high quantities. It comprises the 3D printers SLA 750 and SLA 750 Dual, as well as the new material Accura AMX Durable Natural and the Post Cure 1050 secondary finishing system.

Resistant material: Accura AMX Durable Natural is suitable for applications with high elasticity and high impact strength. © 3D Systems

Harzwerkstoffe

SLA Platform for Large Parts

New printers and Nylon carbon fiber material expand applications for additive manufacturing on the factory floor.

New 3D-printers and Nylon carbon fiber material expand applications for additive manufacturing on the factory floor.

New 3D-printers and Nylon carbon fiber material from Stratasys expand applications for additive manufacturing on the factory floor.

Verbundwerkstoffe / Werkstoffverbunde

Two New Composite-Ready 3D-Printers

Researchers have developed software that can adjust important parameters during the printing process.

Miaozi Huang‘s team uses intelligent software in 3D printing to optimize the properties of plastic components.

Software Optimizes Properties of the Components

“Everything Is Aimed at  Series Production”

Interview with Michael Helneder from KraussMaffei

3D printing is becoming established in an increasing number of fields. Not only has the interest of start-ups been raised, but also of established companies. Now, KraussMaffei is the second injection molding manufacturer to enter the field of additive manufacturing. Will that work out?

KraussMaffei is the second injection molder manufacturer to enter the field of additive manufacturing. Will that work out?

Premiere nervousness in Düsseldorf, Germany! So far, so good, so stereotyped. Of course, the K is the place to go with novelties and innovations. Therefore, to attract a large number of visitors to an exhibition booth at 16:40 hours on the first day, a company must come up with something special. KraussMaffei did precisely that: They used the exhibition to announce their official entry into additive manufacturing, and presented two 3D printers at one go – the „powerPrint“ FGM system and the „precisionPrint“ SL system. Shortly after the presentation, Kunststoffe met Michael Helneder, Head of Customer Success Additive Manufacturing at KraussMaffei Technologies GmbH, for an interview.

Kunststoffe: Mr. Helneder, Arburg presented their Freeformer nine years ago. Why did KraussMaffei take so long?

 Michael Helneder: I wouldn‘t say that we took a long time, considering that we have used a different approach. For example, our precisionPrint is not a 3D printer for prototyping.

Helneder: We have designed the system so that it is possible to automatically produce several empty build plates as well as a fully printed plate. For one thing, this means that we ensure continuous operation. But not only that – from technology to materials, and up to the software, everything is aimed at series production.

Kunststoffe: Why didn‘t you present the two systems at the Formnext, the major trade fair for additive manufacturing, but already three weeks earlier, at the K? Was that the right decision?

Helneder: Definitely, in our view. Primarily, we wanted to show that we are a one-stop solutions provider for plastics processing. Something that can only be demonstrated in the intended manner here in Düsseldorf. We don‘t simply want to address companies who are already using additive processes, but all plastics processing companies for which it could be worthwhile to get started with 3D printing.

Kunststoffe: Let‘s start with the precisionPrint: You say that you have launched a high-performance SL system. What distinguishes it from those of other suppliers?

Helneder: Firstly, there is our dual-tank system. We separate building process and building space from handling and component removal. That enables us to speed up the overall process. Secondly, there is the automation system for series production. And finally, the core element: The laser technology we use is extremely fast, precise, and long-lasting.

Kunststoffe: What can you say about laser technology?

Helneder: Our lasers work with a wavelength of 405 nm. However, we don‘t have a fixed laser point, but instead, we irradiate dynamically across the full bandwidth in a single movement. This not only leads to higher precision, but also to higher speed.

Kunststoffe: For whom is the investment in such a system worthwhile?

Helneder: The smaller system is primarily aimed at all companies who already use additive manufacturing, and require smaller parts in large quantities. Hereby, every manufactured part can have individual features, without influencing piece costs or quality. In addition to the systems, we also offer their complete integration. This means training, consultation, material, and component calculation. In this way, we also want to support injection molding companies who have not yet been involved in additive procedures.

Kunststoffe: Where would you draw the line? In other words, up to which quantities does additive manufacturing pay off?

 Helneder: That is difficult to say for our larger printer, because it depends specifically on the component and its geometry. This also applies for our smaller printer, but realistic quantities between 100 ,000 and 200 ,000 are possible or more cost-efficient than injection molding.

Kunststoffe: Your powerPrint can produce parts with a volume of up to 10 m³. Who would be the “ideal“ customers for the system?

Helneder: Mainly companies in the prototyping and moldmaking business. That is a very traditional field, with a large amount of handicraft work. Another important topic is pipes & fittings, for example. I.e., whenever large-format plastic components must initially not be produced in extremely large quantities. We see potential in this ramp-up phase.

Kunststoffe: The system is based on fused granular modeling. Are there also differences here compared with other printers in the market?

Helneder: Instead of using standard extruders, we developed them specifically for the powerPrint. Hereby, we were able to resort to the know-how of our extrusion experts. In order to reduce the weight that the robot must move during printing, we opted for a lightweight extruder. It has a material output of ten kilograms per hour. For the market launch, we will also have an extruder for 30 kilograms per hour. Moreover, the extruder is fitted with a controller that optimizes the material output, which has a considerable influence on component quality.

Kunststoffe: Is there a “hidden” temperature concept?

Helneder: The system is fully enclosed, which enables us to maintain temperatures up to 60 °C. It is passively heated by means of the waste heat from table, extruder, and components. This permits a homogeneous temperature setup. What‘s more, the printing table has 16 zones and is heated to 140 °C. And we can also control the heating zones individually.

Kunststoffe: What is the advantage of that?

Helneder: For example, if I have a smaller part, I don‘t have to heat the entire table. Nonetheless, I can still work energy efficiently, and simultaneously cut costs. And thanks to the closed system, it is also possible to produce fully filled and partially filled parts.

Kunststoffe: Let‘s talk about the materials. Which plastics can your systems work with?

 Helneder: With our large 3D printer, the powerPrint, we use thermoplastic granulates – including recycled material. The main focus is on technical plastics. And most of them are reinforced, e.g. with glass , carbon or mineral fibers. Typical materials are PET-G, ASA, PA6 or PP.

Kunststoffe: And with the precisionPrint?

Helneder: Here we use special photopolymer resins, which cure under UV light. For the market launch, we have focused on three groups: elastic, soft materials, e.g. for shoe soles, a technical material for the electronics field, plus a material for medical technology applications.

Kunststoffe: Nonetheless, KraussMaffei primarily continues to be a machine manufacturer , who knows how to handle large quantities and high power. What are the advantages for customers?

Helneder: What distinguishes us, is that we are able to assess the break-even between 3D printing and injection molding transparently and independently. When, in our view, does it make sense for a customer to get involved with additive manufacturing? And when is it more cost-efficient and advisable for him to change to classical injection molding?

Kunststoffe: When will the new systems be available?

Helneder: Market launch for the powerPrint is early in 2023. The precisionPrint will be introduced initially for beta customers during the new year, and then launched on the general market towards the end of 2023.

Kunststoffe: The smaller printer doesn‘t seem to be quite ready ...

Helneder: The system is in an advanced stage. Basically, we only have to get coordinated with several customers. That‘s important for us. We don‘t want to introduce a system to the market that doesn‘t satisfy all the expectations.

KraussMaffei Technologies GmbH 

https://www.krauss-maffei.com

Ausgabenartikel

 Michael Helneder, Head of Customer Success Additive Manufacturing 

Interview KraussMaffei - KU 2023-01

3D Printing: "Everything Is Aimed at Series Production"

Read the German version of the article in our magazine Kunststoffe or at <a href="https://www.kunststoffe.de/a/interview/es-ist-alles-auf-die-serienproduktion-au-3282428" target="_blank">www.kunststoffe.de</a>

Ehrhardt, Melanie

issue 02/2023

issue 01/2023

issue 09/2022

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